How to Use PVC Foam Board to Make Cabinets, Shelves, and Tables
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- www.boardwaybuilding.com
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- Boardway
- Issue Time
- Jun 6,2025
Summary
Learn how to use PVC foam board to build durable, waterproof, and termite-resistant furniture such as cabinets, shelves, and tables. This guide covers design tips, cutting and assembly methods, surface finishing options, and recommended board specifications for furniture making.

PVC foam board has become a rising star in the furniture industry. From kitchen cabinets to wall-mounted shelves and compact tables, this versatile material offers durability, moisture resistance, and design flexibility — all at an affordable price. In this article, we'll show you how to use PVC foam board to build stylish, functional furniture pieces that are perfect for both residential and commercial settings.
Why Choose PVC Foam Board for Furniture?
PVC foam board is not only easy to work with but also outperforms traditional wood-based materials in several aspects. Here's why more and more furniture makers are making the switch:
Whether you're a DIY enthusiast or a professional carpenter, PVC foam board gives you the freedom to create durable and beautiful furniture.
What Furniture Can Be Made with PVC Foam Board?
PVC foam board is incredibly versatile and can be used to create:
Cabinets
Shelves
Tables
How to Make Furniture with PVC Foam Board: Step-by-Step Guide
1. Plan and Design Your Project
Start by determining the furniture size, shape, and function. Choose the appropriate thickness and density based on the application. For example:
Pro Tip: Thicker boards are better for load-bearing surfaces like table tops and deep shelving.
2. Cut and Shape the Board
PVC foam board can be cut using standard woodworking tools such as:
Always measure twice and cut once to ensure a clean fit. Use fine-tooth blades for a smooth edge.
3. Assemble and Join the Pieces
There are several options to connect the panels:
For extra durability, reinforce corners with metal L-brackets or dowel joints.
4. Surface Finishing
After assembly, you can enhance the appearance of your furniture with finishing techniques:
Pro Tip: Lightly sand the surface and edges before painting for better adhesion.
Recommended PVC Foam Board Specs by Furniture Type
Furniture Type | Thickness | Surface Option | Suggested Density |
Kitchen Cabinet | 15–18mm | Laminated or Matte | 0.55–0.65 g/cm³ |
Wall Shelf | 10–15mm | Smooth / Painted | 0.50–0.60 g/cm³ |
Table Top | 18–20mm | Laminated or Painted | 0.60–0.70 g/cm³ |
Frequently Asked Questions
Q: Is PVC foam board safe for indoor use?
A: Yes. Boardway's PVC foam boards are lead-free, RoHS compliant, and contain no harmful substances.
Q: Can I screw or nail into PVC foam board?
A: Absolutely. Just be sure to pre-drill to prevent cracking, especially near edges.
Q: Is it suitable for outdoor furniture?
A: Yes, for covered outdoor spaces. For full exposure, consider UV-treated variants.
Why Choose Boardway PVC Foam Boards for Your Furniture Projects?
With over 18 years of experience, Boardway is one of China's leading manufacturers of PVC foam boards for furniture applications. Our products are:
We provide OEM services and supply to furniture factories, interior designers, and cabinet manufacturers around the world.
Need help choosing the right board? Contact us today or request a free sample.
PVC foam board offers an outstanding combination of practicality, aesthetics, and durability — making it an excellent material for modern furniture projects. Whether you're crafting a waterproof kitchen cabinet or a sleek coffee table, PVC foam board delivers reliable performance with minimal maintenance.
Explore Boardway's wide range of PVC foam board solutions and start building furniture that's built to last.